Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes.

Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.

Direct measurements of the Young's modulus of a single halloysite nanotube using a transmission electron microscope with a bending stage.

Halloysite nanotubes (HNTs) are a naturally occurring nanotubular aluminosilicate mineral, which has been used to prepare nanocomposites with exceptional mechanical properties. In order to understand the roles of nanotubes during the deformation and fracture of nanocomposites, a state-of-the-art transmission electron microscope (TEM) with a bending stage was used to measure the Young's modulus of individual HNTs. TEM micrographs showed that the HNTs were surprising flexible and could be bent to almost 90 degrees without fracture. There was no observable reduction in the cross-sectional area of the bent HNTs. The findings suggest that HNTs, as a nanofiller, have a good potential to be used in high-performance structural materials, especially polymer-based nanocomposites.

High-impact polystyrene/halloysite nanocomposites prepared by emulsion polymerization using sodium dodecyl sulfate as surfactant.

High-impact polystyrene (PS) nanocomposites filled with individually dispersed halloysite nanotubes (HNTs) were prepared by emulsion polymerization of styrene in the presence of HNTs with sodium dodecyl sulfate (SDS) as the emulsifier. The SDS is a good dispersing agent for HNTs in aqueous solution. The emulsion polymerization resulted in the formation of polystyrene nanospheres separating individual HNTs. Transmission electron microscopy revealed that the HNTs were uniformly dispersed in the PS matrix. Differential scanning calorimetry, Fourier-transform infrared spectroscopy and thermogravimetry were used to characterize the PS/HNT nanocomposites. The impact strength of the PS/HNTs nanocomposites was 300% higher than that of the neat PS. This paper presents a simple yet feasible method for the preparation of high-impact PS/halloysite nanocomposites.

Nucleating effect of calcium stearate coated CaCO(3) nanoparticles on polypropylene.

The ability of stearate coated calcium carbonate nanoparticles to promote the nucleation of polypropylene (PP) was investigated systematically. The effects of surfactant coverage and CaCO(3) particle concentration were explored using differential scanning calorimetry as well as optical and atomic microscopies. The results indicate that at the crystallization temperature of PP, a monolayer stearate coating remains as a rigid layer and provides a noticeable nucleating effect. Insufficient or excess coating diminishes the nucleating effect, the former because of the formation of agglomerates, and the latter by forming a soft layer at the PP/CaCO(3) interface at high temperatures, leading to the weak nucleating ability. Monolayer-coated nanoparticles had the strongest nucleating effect. The crystallization temperature and crystallization rate increased with the concentration of the monolayer-coated nanoparticles up to 40wt.%.

Hydrophobicity of model surfaces with loosely packed polystyrene spheres after plasma etching.

Polystyrene (PS) sphere films with loosely packed arrays were prepared by plasma etching of closely packed PS sphere arrays. The size of PS spheres can be efficiently reduced with plasma etching, and surface topography can be manipulated by controlling the initial PS sphere size and the time of plasma exposure. These surfaces with loosely packed arrays provide a well-characterized model system for studying water repellency behavior. It was found that the surface hydrophobicity could be systematically tailored due to the well-defined and controlled surface topography. Sphere size and the interparticle distance between two adjacent spheres are critical factors in determining the water repellency behavior of the surface. A model based on the Cassie theory was proposed to elucidate the effect of surface topography on hydrophobicity, and the predicted contact angles agree well with the experimental results.

Preparation of highly exfoliated epoxy/clay nanocomposites by "slurry compounding": process and mechanisms.

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved using a so-called "slurry-compounding" process with which the dispersed state of clay in water can be successfully transferred to an epoxy matrix. In this process sodium montmorillonite was first exfoliated and suspended in water. This suspension was further treated with acetone to form a clay-acetone slurry followed by chemical modification using silane. The modified slurry was then mixed extensively with epoxy to form epoxy/nanoclay composites. It has been shown that the morphologies of clay before and after curing are quite similar and the exfoliation process is termed "slurry compounding". Furthermore, the amount of organic modifier used is only 5 wt % of clay, in contrast to conventional organoclays which normally contain at least 25-45 wt % of organic surfactant. The resulting epoxy/nanoclay composites exhibit a high degree of clay exfoliation and a better thermal mechanical property.